Denim Jeans Manufacturing Process
Denim clothing is a classic fashion style that many people are wearing today. The biggest selling points of denim clothing are: unique style, easy to match, stain-resistant and wear-resistant, and denim apparels are suitable for all seasons, and there are many styles for men and women. That’s why it is so popular. Many people are curious about How Jeans Are Made in factories. In this post China-Jeans (CJ) is showing you the detail of jeans manufacturing process in jeans factory.
Introduction:
Jeans are generally produced on an assembly line during the production process. The entire jeans production process includes fabric selection, garment design, fits setting, size grading, fabric cutting, jeans sewing, and jeans washing. Of course, according to different jeans styles and designs, the production process will be also different. In order to ensure the stability of the jeans quality, strict QC management is required in every process from fabric selection to jeans washing. Let’s continue to study how jeans are made in the factory.
Denim Manufacturing Flow Chart
Fabric Sourcing
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Pattern Design
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Fabric Cutting
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Jeans Sewing
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Jeans Washing
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Quality Inspection
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Packing
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Delivery
Detail Describe How Jeans Are Made
Fabric Purchasing:
While in jeans production, first, you should find out the fabric information of customer approved sample, and then buy the material according to customer order quantity. In terms of selecting denim fabrics, it changes according to the different fitting; for example, skinny jeans are often made of stretch denim fabric, and oversized denim jackets are normally made of none stretch denim material. In China-Jeans, we will select the best fabric for proper design for customers when making custom jeans in our factory.
Pattern Design:
When we got the fabric, we will test the shrinkage of the denim. Then our designer will make patterns according to the approved sample and make corresponding modifications according to customer’s requirements. In this step, the designer will grade size logically and make size scale according to customer requirements.
Fabric Cutting:
After the patterns are ready, our master will check it before cut the fabric. This is the starting job in jeans work shop, and it’s very important, it should be very careful when doing this, because any mistake could spoil the game.
Jeans Sewing:
When cutting the fabric, the cut pieces shall be bundled separately by different size and sent to the sewing workers. During jeans sewing, the front and back pieces are usually sewn separately at the same time. Before further sewing, factory production manager will inspect the semi-finished products. Then we will start to sew the front and back pieces together. After that we will make the waistband, hem, loops and button hole.
Jeans Washing:
When jeans are sewn, wey will sent them to washing factory to get the final color. In the washing factory, jeans will be washed and crafted according to the approved washing sample. The key to good quality jeans is based on good quality washing process. Professional jeans washing technology can make jeans look better. That’s why jeans washing is the most important step in the whole jeans production.
Quality Inspection & Packing:
After washing, the jeans will be sent to packing workshop for thread cutting, ironing, nailing, buttoning, quality checking and packing. In China-Jeans, we do 2-time quality inspection before packing jeans into poly bags.
This is the whole procedure of jeans making. China-Jeans is a professional jeans factory manufacturer, we make premium jeans at best price online, please feel free to contact us, if you are looking for a trusted jeans factory.
What you should know in jeans production?
- Fabric shrinkage rate should be accurate otherwise the garment will have size problem.
- Light fabric can’t be washed to dark colors, dark fabric can be bleeched to lighter color.
- Before cutting, the fabric should be separated according to the cylinder number to prevent color difference.
